Milling Aluminum: Complete Guide
Professional guide for milling aluminum. Tools, techniques, safety requirements, and expert tips.
Aluminum Properties
Lightweight, corrosion-resistant metal for aerospace and automotive
Hardness
Soft to Medium
Machinability
Excellent
Weldability
Good
Corrosion Resistance
Good
Milling Process
Precision material removal using rotating cutting tools
Required Tools
- Milling machine
- End mills
- Face mills
- CNC mill
Techniques
- Face milling
- End milling
- Slot cutting
- Contouring
Safety Requirements
⚠️ Safety First
- Safety glasses
- Hearing protection
- Machine guards
Material-specific note: Can clog cutting tools, requires proper chip evacuation
Common Applications
Aluminum is commonly used in:
- Aerospace
- Automotive
- Architecture
Frequently Asked Questions
What tools do I need for milling aluminum?
The essential tools include: Milling machine, End mills, Face mills, CNC mill. Consider the material properties: Soft to Medium hardness and Excellent machinability.
What safety equipment is required?
Required safety equipment includes: Safety glasses, Hearing protection, Machine guards. Additional precaution: Can clog cutting tools, requires proper chip evacuation
What are the common applications for aluminum?
Aluminum is commonly used in: Aerospace, Automotive, Architecture. It offers Good corrosion resistance and Good weldability.